6" Diameter Upscale Midget
Photo courtesy of Tim Sapp
October 21, 2004

After over a year's delay, I finally made my Level 2 attempt on Saturday, October 16, 2004 at DARS' Shoot for the Stars launch in Windom, Texas.

This 6" upscale Midget was my Level 2 vehicle.  The airframe was fiberglassed PML phenolic tubing.  The fins were 1/4" lite-ply and potentially the achilles heel of this rocket.  While also 'glassed, sticking out way aft made them susceptible to breaking at touchdown. 

Unlike the original Midget, there was no booster stage.  That's not appropriate for a Level 2 attempt.  I'll save that for later :)
 

Left: Here's yours truly striking a pose with the Midget600 loaded on the launch pad ready to go.. 

RustOleum was used for the yellow and black.


 
The nosecone was glued up from yellow wood with the aft 2/3 hollow, then turned on a lathe.  It's heavy, but necessary for stability.  It was built hollow for two reasons.  One was to allow extra space for the recovery harness and nose ballast.  The other is because it's very difficult boring such a large hole; it's much easier to just build it in.

The rocket was originally built in a crash program to get my L2 last year only to have the launch rained out.  And many more since then.  It's been over a year, but I finally made it out to fly this thing.  I even had to retake the L2 written test since the previous one expired.

At one point, folks around Texas started calling us (DARS) the Dallas Area Rain Service because so many of our launches were rained out. 
 

Above: This photo shows the hollowed base of the nosecone and the u-bolt for recovery attach.

 
 
 
 


 
Photo courtesy of Tim Sapp
Left: Here's a great shot of the liftoff on a Cesaroni J285.  It was a beautiful flight...for the most part :(

Because of the rush to build this, some tradeoffs were made.  The lite-ply fins were one of those.  They've been 'glassed, but because they're so big, they're still susceptible to getting broken.  And adding material to strengthen them only puts more weight in the worst place on the rocket - at the back.

To try to minimize the chances of recovery damage, an external recovery attachment point was installed on the boattail.  The u-bolt and quicklink are just visible between the fins on the right.

The idea was to bring it down throat first so that it didn't land on the fins. 

The recovery harness runs from the u-bolt, up the side and then into the airframe through a notch just below the nosecone.

 


 
Right: Here's a cool shot from below as the Midget600 raced skyward.

The flight was spectacular.  A beautiful, straight up boost.  No weathercocking at all.  And not too fast, either.  A truly majestic climb. 

Photo courtesy of Tim Sapp

 
Photo courtesy of Tim Sapp
For whatever reason, the nosecone stuck in the airframe.  Several saw the ejection charge fire, but the nosecone didn't budge. 

Left:  Here's the Midget600 in its death dive.  It's a feeling that's difficult to deal with, but at least I didn't cry.

Lawndart.  Ouch.  It wasn't a very high tech rocket, but it proved to be very pleasing to the eye, both on display and in its lone flight.  Needless to say, I'm a little bummed.

 


 
Right: Here's the noscone stuck in the ground.  The forward airframe was destroyed.  Its remains were scattered, but part of it lines the hole around the nosecone.
Photo courtesy of Pelham Swift

 
Photo courtesy of Pelham Swift
Left:  Michael gave me a ride out to the crash site.  We both tried pulling the nosecone out of the ground.  Eventually, we pulled it out with his truck.

 
Right: The tail section still resembles a rocket.  But it's really ugly.  Nothing left to salvage here but the nylon strap and kevlar cord.
Photo courtesy of Pelham Swift

 
Photo courtesy of Pelham Swift
Above:  Jordan and her friend Sarah joined me to recover the rocket.  The best advice I got that day was to take a plastic bag to the crash site.  "You'll need it." 

 
All the aforementioned weight and strength analysis points out one of the weaknesses of upscaling from model rockets.  HPR rockets tend to not have fins extending aft of the airframe.  This keeps them from being exposed to hard landings.  But when a rocket is upscaled, that's not an option.  However, none of this was ever tested.  We don't know how the fins would have held up to the stresses of a parachute landing.  

I've wanted to try some of the high tech material such as the carbon fiber honeycomb that's available, or to build up fins from hardwood strips and foam laminated with fiberglass or 1/64" plywood.  Looks like I'll get that chance now.


 
Left: Other than the chute and motor case, there wasn't much salvageable.  With some effort, the nosecone can be repaired, but right now that's iffy.

The fin at right came off in the crash. Here it's been partially reinserted into the foamed fin can

Doug's Rockets Homepage

10-21-2004